Twill Weave Woven Wire Mesh is a highly versatile and durable material, characterized by its unique diagonal pattern where each weft wire alternates over and under two warp wires, creating a stronger and more stable structure compared to plain weave. Typically made from high-quality stainless steel, such as AISI 310 or 304, this mesh offers excellent corrosion resistance, making it ideal for use in demanding environments like chemical processing, pharmaceuticals, aerospace, and food processing. The denser weave pattern of twill weave mesh allows for finer filtration while maintaining structural integrity, making it perfect for applications requiring high-performance separation and filtration. There are three variations of twill weave: Twill Weave, Twill Dutch Weave, and Dutch Twilled Reverse Weave, each providing specific advantages for diverse industrial needs.
Twill Weave Mesh: A Comparison of Three Styles
Twill weave mesh offers a versatile and robust solution for various applications. However, within the twill weave family, there exist distinct variations, each tailored for specific needs.
Twill Weave
Twill Dutch Weave
Weaving Pattern:
- Twill Weave: The foundation of the group, twill weave features a classic diagonal pattern. Each weft wire alternates over and under two warp wires, creating a visually distinct weave.
- Twill Dutch Weave: This weave takes twill weave to the next level by incorporating a Dutch weave element. Here, the weft wires are packed more closely together compared to the warp wires, resulting in a denser weave pattern. This intricate structure necessitates specialized weaving looms.
- Dutch Twilled Reverse Weave: Similar to Twill Dutch Weave, it boasts a dense pattern. However, this weave takes a “reverse” approach, where the warp wires are packed more closely than the weft wires. Advanced weaving machinery is required to handle this intricate pattern with high accuracy.
Equipment:
- Twill Weave: Standard weaving looms can handle this pattern, making production efficient for high volumes.
- Twill Dutch Weave: Specialized weaving looms designed for intricate patterns are required for Twill Dutch Weave.
- Dutch Twilled Reverse Weave: Advanced weaving machinery capable of handling the reverse pattern with high accuracy is essential for creating the Dutch Twilled Reverse Weave.
Material Handling:
- Twill Weave: Material handling is relatively straightforward. Consistent tension is maintained during feeding, whether manual or automatic.
- Twill Dutch Weave: Requires precise control to handle the closer weft wire spacing and ensure uniformity throughout the weaving process.
- Dutch Twilled Reverse Weave: Meticulous handling is necessary to maintain the integrity of the reverse weave structure, ensuring that the warp wires are packed more closely than the weft wires.
Processing:
- Twill Weave: Suitable for high-volume production with precise control over weave density and wire spacing, making it efficient for standard industrial uses.
- Twill Dutch Weave: More complex and time-consuming compared to standard twill weave, but produces a finer mesh suitable for more precise filtration needs.
- Dutch Twilled Reverse Weave: Highly intricate, requiring skilled operation to achieve the desired weave quality and density, making it the most demanding to produce among the three types.
Characteristics:
- Twill Weave: Offers increased strength and stability compared to plain weave, with moderate filtration capabilities suitable for various industrial applications.
- Twill Dutch Weave: Provides high filtration efficiency with increased mechanical strength due to the dense weave pattern, making it ideal for fine particle separation.
- Dutch Twilled Reverse Weave: Offers exceptional filtration capabilities with the highest strength and durability among the three types, suitable for the most demanding industrial filtration applications.
Choosing the Right Twill Weave:
- Twill Weave: Ideal for applications requiring a balance between strength and filtration, such as general industrial use and light to medium filtration tasks.
- Twill Dutch Weave: Best suited for applications demanding high-precision filtration, such as in chemical processing and fine particle separation.
- Dutch Twilled Reverse Weave: Optimal for the most demanding filtration applications where maximum precision and durability are required, such as in critical industrial processes and high-pressure environments.
Specification – Twill Weave vs. Twill Dutch Weave vs. Dutch Twilled Reverse Weave
Mesh Size:
Mesh size, the number of holes per inch in wire mesh, is crucial for filtration and overall performance.
Single Number Mesh:
- Low number (e.g., 2 mesh): Fewer holes, larger openings – ideal for basic filtering or support.
- High number (e.g., 325 mesh): More holes, smaller openings – perfect for precise filtration.
Dual Number Mesh (e.g., 40×200 mesh):
- This indicates different hole counts in each direction (usually warp and weft).
- The higher number signifies finer filtration, while the lower number contributes to strength.
Reiterate
Choosing the right mesh size ensures you get the best filtration, strength, and durability for your application.
- Lower mesh numbers = Larger openings = Coarser filtration
- Higher mesh numbers = Smaller openings = Finer filtration
- Dual mesh offers a balance of strength and filtration for specific needs.
Compare the differences
- Twill Weave: Offers a broad range of mesh sizes, from coarse 2 mesh to ultra-fine 325 mesh, providing versatility for various applications.
- Twill Dutch Weave: Typically comes in pre-defined size combinations such as 20×250 mesh, optimized for specific filtration needs. Customization options range from 10×120 mesh to 30×300 mesh.
- Dutch Twilled Reverse Weave: With typical combinations like 40×200 mesh. The range generally spans from 20×140 mesh to 80×400 mesh, focusing on precise filtration applications.
Wire Diameter:
- Twill Weave: Features a wide range of wire diameters, from very thin 0.002 inches (0.05 mm) to a thicker 0.040 inches (1.02 mm), allowing for adjustments in strength, aperture size, and weight.
- Twill Dutch Weave: Provides customization options for weft and warp wires, with typical diameters ranging from 0.004 inches (0.10 mm) to 0.020 inches (0.51 mm).
- Dutch Twilled Reverse Weave: Offers wire diameter customization similar to Twill Dutch Weave, with common diameters between 0.005 inches (0.13 mm) and 0.018 inches (0.46 mm), focusing on specific filtration and strength requirements.
Dimensions:
Width:
- Twill Weave: Offers the widest standard rolls, up to 60 inches (1.50 m).
- Twill Dutch Weave: Typically offers narrower standard rolls, up to 48 inches (1.20 m).
- Dutch Twilled Reverse Weave: Can be wider than Twill Dutch Weave, with rolls reaching up to 54 inches (1.40 m).
Length:
- All three types offer similar standard lengths, commonly available in rolls up to 100 feet (30 m).
Material Options:
Three weave patterns are available in various materials,
- Stainless Steel (304 & 316)
- Galvanized Steel
- Non-Ferrous Metals (Brass, Copper, Aluminum)
- High-Performance Alloys (Monel, Inconel, Hastelloy, Titanium)
Key Points:
- Twill Weave: The most customizable option in terms of mesh size, wire diameter, and width. Ideal for applications requiring a wide range of filtration needs and specific strength requirements.
- Twill Dutch Weave: Well-suited for applications where specific filtration efficiency and strength are crucial, with pre-defined size combinations and some wire diameter customization.
- Dutch Twilled Reverse Weave: Similar to Twill Dutch Weave in mesh size and wire diameter options, but offers a wider range in width, making it suitable for specialized filtration applications requiring additional flexibility.
Wire Mesh Stock Products
Reverse Dutch Weave Wire Mesh
Material: Stainless Steel Wire Cloth 304
Weave Options:
- Reverse Twill Dutch Weave
- Twilled Weave Wire Cloth
Mesh Specifications
Mesh Count and Wire Diameter:
- 152 x 24 mesh with wire diameter 0.27 mm (0.011 in) x 0.40 mm (0.016 in)
- 72 x 15 mesh with wire diameter 0.42 mm (0.017 in) x 0.55 mm (0.022 in)
Dimensions:
- Width:
Option 1: 133 mm (5.24 in)
Option 2: 134 mm (5.28 in) - Length: 10 meters (32.8 ft) for both options
Sample Request
- We can offer a small sample of each weave option (Reverse Twill Dutch Weave and Twilled Weave Wire Cloth) for evaluation purposes.
Note:
- Millimeters (mm) are the standard unit for wire diameter and mesh width. Inches (in) are included here for reference only.
SS 316L Twill Weave Standard Stainless Steel Woven Wire Mesh
- Weave Type: Elga-5-shaft Twill Weave
- Description: This weave is a slight modification of the standard Twill weave.
- Edge Condition: Selvedge
- Description: The edges are hemmed to prevent unraveling, similar to the finished edges of clothing.
- Width: 185 mm (7.28 in)
- Quantity: 3 to 5 tons
- Note: Inches are included for reference only. Millimeters (mm) are the standard unit for wire mesh width.
Wire Mesh in Plain and Twill Weave for Bombay (India)
Plain Weave
- 60 Mesh, 36 Gauge (0.152 mm)
- 60 Mesh, 37 Gauge (0.144 mm)
- 80 Mesh, 40 Gauge (0.122 mm)
- 80 Mesh, 41 Gauge (0.114 mm)
- 100 Mesh, 42 Gauge (0.107 mm)
- 100 Mesh, 43 Gauge (0.101 mm)
Twill Weave
- 80 Mesh, 38 Gauge (0.130 mm)
- 80 Mesh, 39 Gauge (0.122 mm)
Dimensions
- Width: 4 feet (1.22 meters)
- Length: 30 meters
Material
- Stainless Steel: 304L
- Nickel Content: 8%
Twilled Dutch Weave Mesh for Malaysia
- Material: Chrome Steel , or Stainless Steel Grade (e.g., SS 304, SS 316)
- Weave Type: Twilled Dutch
- Mesh Count: 13 x 212 (triple wire)
- Note: “Triple wire” refers to the number of wires used in the weave for each opening.
Wire Diameter:
- 0.275 mm (0.011 in)
- 0.245 mm (0.0096 in)
Roll Dimensions:
- Width: 1.3 meters (1300 mm)
- Length: 30 meters (30000 mm)
Twill Woven Wire Mesh Stock
- Material: All mesh is stainless steel (SUS) unless otherwise noted (SIS)
- Weave: Twill weave
Standard Mesh Sizes
Mesh Count | Width (MM) | Wire Diameter (MM) x (MM) | Quantity (Rolls) | Material |
40 | 1000 | 0.28 x 0.28 | 15 | SUS (NA) |
60 | 1000 | 0.21 x 0.21 | 8 | SUS (NA) |
60 | 1000 | 0.26 x 0.26 | 4 | SUS (NA) |
40 | 1500 | 0.24 x 0.24 | 8 | SUS (NA) |
20 | 1500 | 0.35 x 0.35 | 15 | SIS (NA) |
40 | 1000 | 0.15 x 0.15 | 20 | SUS (NA) |
60 | 1000 | 0.14 x 0.14 | 4 | SUS (NA) |
80 | 1000 | 0.11 x 0.11 | 6 | SUS (NA) |
100 | 1000 | 0.09 x 0.09 | 7 | SUS (NA) |
40 | 1500 | 0.15 x 0.15 | 3 | SUS (NA) |
60 | 1500 | 0.14 x 0.14 | 2 | SUS (NA) |
80 | 1500 | 0.11 x 0.11 | 4 | SUS (NA) |
100 | 1000 | 0.09 x 0.09 | 4 | SUS (NA) |
Note: GA (Gauge) is not typically used for wire diameter in mesh specifications.
Non-Standard Mesh Sizes
Mesh Count | Width (MM) | Wire Diameter (MM) x (MM) | Quantity (Rolls) | Material (GA) |
38 x 40 | 1000 | 0.26 x 0.23 | 14 | SUS (NA) |
20 x 20 | 1200 | 0.37 x 0.37 | 15 | SUS (NA) |
18 x 18 | 1200 | 0.35 x 0.35 | 13 | SUS (NA) |
316 Grade Twill Woven Stainless Steel Wire Mesh
- Material: Stainless steel grade 316
- Weave: Twill
- Dimensions: 1 meter x 1 meter
- Wire Diameter: 0.2 mm (nominal thickness)
- Aperture: 0.3 mm (nominal opening size)
- Note:
Aperture: Refers to the opening size between wires in the mesh.
Specifications: Wire diameter and aperture values are nominal, representing an approximate range rather than exact measurements.
Wire Mesh Specifications – Stock Table
- Part Number: Unique identifier for each type of wire mesh.
- Measurement: The width of each roll of wire mesh, available in inches (mm).
- Roll Size: The total square footage of each roll, based on a standard length of 100 feet.
Part Number | Weave Description | Roll Slit Width (Inches) | Roll Size (Square Feet) | Total Square Feet | Total Rolls |
WM9727 | 10MIC ABS, 200 x 1400 x .0028 / .0016, 304 SS Twill Dutch Weave Cloth | 1.969 | 16.408 | 49.22 | 3 |
WM8469 | 200 Mesh, 40 x 200 x .0055, 304 SS Plain Dutch Wire Cloth | 2.344 | 19.533 | 39.07 | 2 |
WM2319 | 200 Mesh, 40 x 200 x .0055, 304 SS Plain Dutch Wire Cloth | 1.594 | 13.283 | 26.57 | 2 |
WM2323 | 200 Mesh, 40 x 200 x .0055, 304 SS Plain Dutch Wire Cloth | 7.969 | 66.408 | 66.41 | 1 |
WM2277 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 1.594 | 13.283 | 26.57 | 2 |
WM2281 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 4.440 | 37.000 | 37.00 | 1 |
WM2283 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 7.100 | 59.167 | 59.167 | 1 |
WM2284 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 7.969 | 66.408 | 597.67 | 9 |
WM2285 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 8.969 | 74.742 | 298.97 | 4 |
WM2286 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 10.969 | 91.408 | 822.67 | 9 |
WM2287 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 17.969 | 149.742 | 449.23 | 3 |
WM8195 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 2.344 | 19.533 | 39.07 | 2 |
WM8419 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 1.969 | 16.408 | 49.22 | 3 |
WMB4467 | 100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth | 4.969 | 41.408 | 662.53 | 16 |
WM2293 | 60 Mesh, 60 x 50 x .0065, 304 SS Wire Cloth | 3.969 | 33.075 | 66.15 | 2 |
WM2294 | 60 Mesh, 60 x 50 x .0065, 304 SS Wire Cloth | 5.969 | 49.742 | 99.48 | 2 |
WM2315 | 30 Mesh, 30 x 30 x .0065, 304 SS Wire Cloth | 3.969 | 33.075 | 66.15 | 2 |
WMB8724 | 30 Mesh, 30 x 30 x .0065, 304 SS Wire Cloth | 11.969 | 99.742 | 398.97 | 4 |
Part Number | Material | Mesh | Weave | Wire diameter mm | Width (meter) | Nominal Aperture µm | quantity (square meter) |
WM01411B | Stainless steel (304L) | 32 | Plain | 0.16 | 0.50 | 634 | 9000 (Linear meter) |
WM0400041 | Stainless steel (304L) | 32 | Plain | 0.16 | 1.22 | 634 | 900 sqm |
WM0500052 | Aluminium alloy | 46 | Plain | 0.11 | 1.00 | 440 | 5000 sqm |
WM2201542 | Stainless steel (304L) | 200 /1400 | Twilled dutch | 0.071 / 0.040 | 1.22 | 15 | 270 sqm |
WM1000101 | Stainless steel (304L) | 91 | Plain | 0.112 | 1.22 | 166 | 240 sqm |
WM00287A | Stainless steel (304L) | 44 | Plain | 0.14 | 1.20 | 438 | 2800 sqm |
WM1801540 | Stainless steel (304L) | 165/ 1400 | Twilled dutch | 0.071 / 0.04 | 1.22 | 20 | 200 sqm |
WM0200020 | Stainless steel (304L) | 18 | Plain | 0.22 | 1.20 | 1191 | 4000 sqm |
WM2700270 | Stainless steel (304L) | 247 | Plain | 0.05 | 1.20 | 53 | 450 sqm |
WM3500351 | Stainless steel (304L) | 320 | Plain | 0.04 | 1.22 | 40 | 380 sqm |
WM3502204 | Stainless steel (304L) | 320 / 1994 | Twilled dutch | 0.04 / 0.028 | 1.22 | 10 | 400 sqm |
WM5500511 | Stainless steel (304L) | 503 / 466 | Twilled | 0.028 / 0.032 | 1.02 | 25 | 800 sqm |
Material | MESH | WIRE DIA(mm) | HOLE QUANTITY | WIDTH (cm) | LENGHT (m) | QUANTITY |
SS304 %8 Nİ | 4 mesh | 1.00 | 1.57 | 100 | 30 | 5 |
SS304 %8 Nİ | 4 mesh | 1.00 | 1.57 | 130 | 30 | 5 |
SS304 %8 Nİ | 5 mesh | 1.00 | 1.96 | 100 | 30 | 5 |
SS304 %8 Nİ | 5 mesh | 1.00 | 1.96 | 130 | 30 | 5 |
SS304 %8 Nİ | 6 mesh | 1.00 | 2.36 | 100 | 30 | 5 |
SS304 %8 Nİ | 7 mesh | 0.80 | 2.75 | 100 | 30 | 5 |
SS304 %8 Nİ | 10 mesh | 0.65 | 4,00 | 100 | 30 | 5 |
SS304 %8 Nİ | 14 mesh | 0.47 | 5,50 | 100 | 30 | 10 |
SS304 %8 Nİ | 16 mesh | 0.37 | 6,40 | 100 | 30 | 15 |
SS304 %8 Nİ | 18 mesh | 0.47 | 7.08 | 100 | 30 | 15 |
SS304 %8 Nİ | 18 mesh | 0.47 | 7.08 | 130 | 30 | 15 |
SS304 %8 Nİ | 25 mesh | 0.35 | 9.84 | 100 | 30 | 10 |
SS304 %8 Nİ | 25mesh | 0.35 | 9.84 | 130 | 30 | 15 |
SS304 %8 Nİ | 30 mesh | 0.30 | 11.81 | 100 | 30 | 40 |
SS304 %8 Nİ | 30 mesh | 0.30 | 11.81 | 130 | 30 | 15 |
SS304 %8 Nİ | 35 mesh | 0.22 | 13.77 | 100 | 30 | 50 |
SS304 %8 Nİ | 40 mesh | 0.18 | 16,00 | 100 | 30 | 15 |
SS304 %8 Nİ | 40mesh (twill weave) | 0.23 | 15.74 | 100 | 30 | 15 |
SS304 %8 Nİ | 40 mesh | 0.30 | 15.74 | 100 | 30 | 15 |
SS304 %8 Nİ | 50 mesh | 0.22 | 20,00 | 100 | 30 | 15 |
SS304 %8 Nİ | 60 mesh | 0.14 | 23.62 | 100 | 30 | 15 |
SS304 %8 Nİ | 60 mesh | 0.14 | 23.62 | 130 | 30 | 20 |
SS304 %8 Nİ | 60mesh (twill weave) | 0.18 | 23.62 | 100 | 30 | 15 |
SS304 %8 Nİ | 70 mesh | 0.12 | 28,00 | 100 | 30 | 15 |
SS304 %8 Nİ | 70 mesh | 0.12 | 28,00 | 130 | 30 | 15 |
SS304 %8 Nİ | 80 mesh | 0.12 | 31.49 | 100 | 30 | 15 |
SS304 %8 Nİ | 80 mesh | 0.12 | 31.49 | 130 | 30 | 15 |
SS304 %8 Nİ | 90 mesh | 0.10 | 35.43 | 100 | 30 | 20 |
SS304 %8 Nİ | 100mesh | 0.10 | 39.37 | 100 | 30 | 50 |
SS304 %8 Nİ | 100mesh | 0.10 | 39.37 | 130 | 30 | 20 |
SS304 %8 Nİ | 120mesh | 0.08 | 47.24 | 130 | 30 | 20 |
SS304 %8 Nİ | 120mesh | 0.08 | 47.24 | 150 | 30 | 10 |
SS304 %8 Nİ | 150mesh | 0.06 | 59.05 | 100 | 30 | 10 |
SS304 %8 Nİ | 150mesh | 0.06 | 59.05 | 130 | 30 | 15 |
SS304 %8 Nİ | 170mesh | 0.05 | 68,00 | 100 | 30 | 15 |
SS304 %8 Nİ | 180mesh | 0.05 | 70.86 | 100 | 30 | 15 |
SS304 %8 Nİ | 180mesh | 0.05 | 70.86 | 130 | 30 | 15 |
SS304 %8 Nİ | 200mesh | 0.05 | 78.74 | 130 | 30 | 15 |
SS304 %8 Nİ | 50/250 robust | 100 | 30 | 10 | ||
SS304 %8 Nİ | 30/150 robust | 100 | 30 | 10 | ||
SS304 %8 Nİ | 14/88 robust | 100 | 30 | 10 | ||
SS304 %8 Nİ | 20/100 robust | 100 | 30 | 10 |
Weave Type | Mesh | Wire Diameter (mm) | Roll Width (meters) | Roll Linear Meter | Q.TY |
PLAIN | 20 | 0.40 | 1 meter | 30 | 90 |
PLAIN | 9 | 0.80 | 1 meter | 30 | 15 |
PLAIN | 16 | 0.60 | 1 meter | 30 | 110 |
PLAIN | 18 | 0.50 | 1 meter | 30 | 50 |
PLAIN | 20 | 0.50 | 1 meter | 30 | 20 |
PLAIN | 31 | 0.30 | 1 meter | 30 | 15 |
PLAIN | 40 | 0.25 | 1 meter | 30 | 10 |
PLAIN | 60 | 0.16 | 1 meter | 30 | 4 |
TWILLED | 20 | 0.63 | 1 meter | 30 | 15 |
TWILLED | 23 | 0.58 | 1 meter | 30 | 15 |
TWILLED | 40 | 0.35 | 1 meter | 30 | 70 |
TWILLED | 24 | 0.40 | 1 meter | 30 | 6 |
TWILLED | 30 | 0.45 | 1 meter | 30 | 100 |
Plain Dutch weave | 12X64 | 0.60/0.40 | 1 meter | 30 | 200 |
Plain Dutch weave | 14X88 | 0.50/0.40 | 1 meter | 30 | 145 |
Plain Dutch weave | 30X150 | 0.22/0.18 | 1 meter | 30 | 140 |
Plain Dutch weave | 18X100 | 0.40/0.30 | 1 meter | 30 | 200 |
Plain Dutch weave | 24X110 | 0.35/0.25 | 1 meter | 30 | 300 |
Packing Process for Wire Mesh
Steps
- Inner Wrap: The wire mesh roll is initially wrapped with a paper core to protect the inner surface and prevent damage during coiling.
- Moisture Barrier: The wrapped roll is then secured with a layer of waterproof paper to shield it from moisture and potential weather elements during transport.
- Outer Protection: A final layer of heavy-duty plastic cloth is added to provide additional protection from dust, dirt, and minor abrasions.
- Wooden Case: The wrapped roll is then securely placed within a wooden crate designed to withstand the weight and potential impacts encountered during shipping.
- Pallet Stabilization: The wooden crate is secured to a pallet using straps or bands for added stability and easier handling during transport and storage.
Notes
- This is a general packing process, and specific materials or methods may vary depending on the size, weight, and fragility of the mesh.
- We prioritize the secure and damage-free delivery of your wire mesh order.
- For any specific packing requirements, we recommend contacting us.