Twill Weave Wire Mesh

Twill Weave Woven Wire Mesh: Advantages of Twill Weave, Twill Dutch Weave, and Dutch Twilled Reverse Weave

Twill Weave Woven Wire Mesh is a highly versatile and durable material, characterized by its unique diagonal pattern where each weft wire alternates over and under two warp wires, creating a stronger and more stable structure compared to plain weave. Typically made from high-quality stainless steel, such as AISI 310 or 304, this mesh offers excellent corrosion resistance, making it ideal for use in demanding environments like chemical processing, pharmaceuticals, aerospace, and food processing. The denser weave pattern of twill weave mesh allows for finer filtration while maintaining structural integrity, making it perfect for applications requiring high-performance separation and filtration. There are three variations of twill weave: Twill Weave, Twill Dutch Weave, and Dutch Twilled Reverse Weave, each providing specific advantages for diverse industrial needs.

Twill Weave Mesh: A Comparison of Three Styles

Twill weave mesh offers a versatile and robust solution for various applications. However, within the twill weave family, there exist distinct variations, each tailored for specific needs.

twill weave Pattern
Twill Weave

twill dutch weave Pattern
Twill Dutch Weave

Weaving Pattern:

  • Twill Weave: The foundation of the group, twill weave features a classic diagonal pattern. Each weft wire alternates over and under two warp wires, creating a visually distinct weave.
  • Twill Dutch Weave: This weave takes twill weave to the next level by incorporating a Dutch weave element. Here, the weft wires are packed more closely together compared to the warp wires, resulting in a denser weave pattern. This intricate structure necessitates specialized weaving looms.
  • Dutch Twilled Reverse Weave: Similar to Twill Dutch Weave, it boasts a dense pattern. However, this weave takes a “reverse” approach, where the warp wires are packed more closely than the weft wires. Advanced weaving machinery is required to handle this intricate pattern with high accuracy.

Equipment:

  • Twill Weave: Standard weaving looms can handle this pattern, making production efficient for high volumes.
  • Twill Dutch Weave: Specialized weaving looms designed for intricate patterns are required for Twill Dutch Weave.
  • Dutch Twilled Reverse Weave: Advanced weaving machinery capable of handling the reverse pattern with high accuracy is essential for creating the Dutch Twilled Reverse Weave.

Material Handling:

  • Twill Weave: Material handling is relatively straightforward. Consistent tension is maintained during feeding, whether manual or automatic.
  • Twill Dutch Weave: Requires precise control to handle the closer weft wire spacing and ensure uniformity throughout the weaving process.
  • Dutch Twilled Reverse Weave: Meticulous handling is necessary to maintain the integrity of the reverse weave structure, ensuring that the warp wires are packed more closely than the weft wires.

Processing:

  • Twill Weave: Suitable for high-volume production with precise control over weave density and wire spacing, making it efficient for standard industrial uses.
  • Twill Dutch Weave: More complex and time-consuming compared to standard twill weave, but produces a finer mesh suitable for more precise filtration needs.
  • Dutch Twilled Reverse Weave: Highly intricate, requiring skilled operation to achieve the desired weave quality and density, making it the most demanding to produce among the three types.

Characteristics:

  • Twill Weave: Offers increased strength and stability compared to plain weave, with moderate filtration capabilities suitable for various industrial applications.
  • Twill Dutch Weave: Provides high filtration efficiency with increased mechanical strength due to the dense weave pattern, making it ideal for fine particle separation.
  • Dutch Twilled Reverse Weave: Offers exceptional filtration capabilities with the highest strength and durability among the three types, suitable for the most demanding industrial filtration applications.

Choosing the Right Twill Weave:

  • Twill Weave: Ideal for applications requiring a balance between strength and filtration, such as general industrial use and light to medium filtration tasks.
  • Twill Dutch Weave: Best suited for applications demanding high-precision filtration, such as in chemical processing and fine particle separation.
  • Dutch Twilled Reverse Weave: Optimal for the most demanding filtration applications where maximum precision and durability are required, such as in critical industrial processes and high-pressure environments.

Specification – Twill Weave vs. Twill Dutch Weave vs. Dutch Twilled Reverse Weave

Mesh Size:

Mesh size, the number of holes per inch in wire mesh, is crucial for filtration and overall performance.

Single Number Mesh:

  • Low number (e.g., 2 mesh): Fewer holes, larger openings – ideal for basic filtering or support.
  • High number (e.g., 325 mesh): More holes, smaller openings – perfect for precise filtration.

Dual Number Mesh (e.g., 40×200 mesh):

  • This indicates different hole counts in each direction (usually warp and weft).
  • The higher number signifies finer filtration, while the lower number contributes to strength.

Reiterate

Choosing the right mesh size ensures you get the best filtration, strength, and durability for your application.

  • Lower mesh numbers = Larger openings = Coarser filtration
  • Higher mesh numbers = Smaller openings = Finer filtration
  • Dual mesh offers a balance of strength and filtration for specific needs.

Compare the differences

  • Twill Weave: Offers a broad range of mesh sizes, from coarse 2 mesh to ultra-fine 325 mesh, providing versatility for various applications.
  • Twill Dutch Weave: Typically comes in pre-defined size combinations such as 20×250 mesh, optimized for specific filtration needs. Customization options range from 10×120 mesh to 30×300 mesh.
  • Dutch Twilled Reverse Weave: With typical combinations like 40×200 mesh. The range generally spans from 20×140 mesh to 80×400 mesh, focusing on precise filtration applications.

Wire Diameter:

  • Twill Weave: Features a wide range of wire diameters, from very thin 0.002 inches (0.05 mm) to a thicker 0.040 inches (1.02 mm), allowing for adjustments in strength, aperture size, and weight.
  • Twill Dutch Weave: Provides customization options for weft and warp wires, with typical diameters ranging from 0.004 inches (0.10 mm) to 0.020 inches (0.51 mm).
  • Dutch Twilled Reverse Weave: Offers wire diameter customization similar to Twill Dutch Weave, with common diameters between 0.005 inches (0.13 mm) and 0.018 inches (0.46 mm), focusing on specific filtration and strength requirements.

Dimensions:

Width:

  • Twill Weave: Offers the widest standard rolls, up to 60 inches (1.50 m).
  • Twill Dutch Weave: Typically offers narrower standard rolls, up to 48 inches (1.20 m).
  • Dutch Twilled Reverse Weave: Can be wider than Twill Dutch Weave, with rolls reaching up to 54 inches (1.40 m).

Length:

  • All three types offer similar standard lengths, commonly available in rolls up to 100 feet (30 m).

Material Options:

Three weave patterns are available in various materials,

  • Stainless Steel (304 & 316)
  • Galvanized Steel
  • Non-Ferrous Metals (Brass, Copper, Aluminum)
  • High-Performance Alloys (Monel, Inconel, Hastelloy, Titanium)

Key Points:

  • Twill Weave: The most customizable option in terms of mesh size, wire diameter, and width. Ideal for applications requiring a wide range of filtration needs and specific strength requirements.
  • Twill Dutch Weave: Well-suited for applications where specific filtration efficiency and strength are crucial, with pre-defined size combinations and some wire diameter customization.
  • Dutch Twilled Reverse Weave: Similar to Twill Dutch Weave in mesh size and wire diameter options, but offers a wider range in width, making it suitable for specialized filtration applications requiring additional flexibility.
Twill Woven Stainless Steel Wire Mesh High Mesh Filter Mesh

Wire Mesh Stock Products

Reverse Dutch Weave Wire Mesh

Material: Stainless Steel Wire Cloth 304

Weave Options:

  • Reverse Twill Dutch Weave
  • Twilled Weave Wire Cloth

Mesh Specifications

Mesh Count and Wire Diameter:

  • 152 x 24 mesh with wire diameter 0.27 mm (0.011 in) x 0.40 mm (0.016 in)
  • 72 x 15 mesh with wire diameter 0.42 mm (0.017 in) x 0.55 mm (0.022 in)

Dimensions:

  • Width:
    Option 1: 133 mm (5.24 in)
    Option 2: 134 mm (5.28 in)
  • Length: 10 meters (32.8 ft) for both options

Sample Request

  • We can offer a small sample of each weave option (Reverse Twill Dutch Weave and Twilled Weave Wire Cloth) for evaluation purposes.

Note:

  • Millimeters (mm) are the standard unit for wire diameter and mesh width. Inches (in) are included here for reference only.

SS 316L Twill Weave Standard Stainless Steel Woven Wire Mesh

  • Weave Type: Elga-5-shaft Twill Weave
  • Description: This weave is a slight modification of the standard Twill weave.
  • Edge Condition: Selvedge
  • Description: The edges are hemmed to prevent unraveling, similar to the finished edges of clothing.
  • Width: 185 mm (7.28 in)
  • Quantity: 3 to 5 tons
  • Note: Inches are included for reference only. Millimeters (mm) are the standard unit for wire mesh width.

Wire Mesh in Plain and Twill Weave for Bombay (India)

Plain Weave

  • 60 Mesh, 36 Gauge (0.152 mm)
  • 60 Mesh, 37 Gauge (0.144 mm)
  • 80 Mesh, 40 Gauge (0.122 mm)
  • 80 Mesh, 41 Gauge (0.114 mm)
  • 100 Mesh, 42 Gauge (0.107 mm)
  • 100 Mesh, 43 Gauge (0.101 mm)
64 mesh Twill Woven Stainless Steel Wire Mesh

Twill Weave

  • 80 Mesh, 38 Gauge (0.130 mm)
  • 80 Mesh, 39 Gauge (0.122 mm)

Dimensions

  • Width: 4 feet (1.22 meters)
  • Length: 30 meters

Material

  • Stainless Steel: 304L
  • Nickel Content: 8%

Twilled Dutch Weave Mesh for Malaysia

  • Material: Chrome Steel , or Stainless Steel Grade (e.g., SS 304, SS 316)
  • Weave Type: Twilled Dutch
  • Mesh Count: 13 x 212 (triple wire)
  • Note: “Triple wire” refers to the number of wires used in the weave for each opening.

Wire Diameter:

  • 0.275 mm (0.011 in)
  • 0.245 mm (0.0096 in)

Roll Dimensions:

  • Width: 1.3 meters (1300 mm)
  • Length: 30 meters (30000 mm)

Twill Woven Wire Mesh Stock

  • Material: All mesh is stainless steel (SUS) unless otherwise noted (SIS)
  • Weave: Twill weave

Standard Mesh Sizes

Mesh CountWidth (MM)Wire Diameter (MM) x (MM)Quantity (Rolls)Material
4010000.28 x 0.2815SUS (NA)
6010000.21 x 0.218SUS (NA)
6010000.26 x 0.264SUS (NA)
4015000.24 x 0.248SUS (NA)
2015000.35 x 0.3515SIS (NA)
4010000.15 x 0.1520SUS (NA)
6010000.14 x 0.144SUS (NA)
8010000.11 x 0.116SUS (NA)
10010000.09 x 0.097SUS (NA)
4015000.15 x 0.153SUS (NA)
6015000.14 x 0.142SUS (NA)
8015000.11 x 0.114SUS (NA)
10010000.09 x 0.094SUS (NA)

Note: GA (Gauge) is not typically used for wire diameter in mesh specifications.

Non-Standard Mesh Sizes

Mesh CountWidth (MM)Wire Diameter (MM) x (MM)Quantity (Rolls)Material (GA)
38 x 4010000.26 x 0.2314SUS (NA)
20 x 2012000.37 x 0.3715SUS (NA)
18 x 1812000.35 x 0.3513SUS (NA)

316 Grade Twill Woven Stainless Steel Wire Mesh

  • Material: Stainless steel grade 316
  • Weave: Twill
  • Dimensions: 1 meter x 1 meter
  • Wire Diameter: 0.2 mm (nominal thickness)
  • Aperture: 0.3 mm (nominal opening size)
  • Note:
    Aperture: Refers to the opening size between wires in the mesh.
    Specifications: Wire diameter and aperture values are nominal, representing an approximate range rather than exact measurements.
Wire Diameter 0.02-6.30mm, 316 Grade Twill Woven Stainless Steel Wire Mesh

Wire Mesh Specifications – Stock Table

  • Part Number: Unique identifier for each type of wire mesh.
  • Measurement: The width of each roll of wire mesh, available in inches (mm).
  • Roll Size: The total square footage of each roll, based on a standard length of 100 feet.
Part NumberWeave DescriptionRoll Slit Width (Inches)Roll Size (Square Feet)Total Square FeetTotal Rolls
WM972710MIC ABS, 200 x 1400 x .0028 / .0016, 304 SS Twill Dutch Weave Cloth1.96916.40849.223
WM8469200 Mesh, 40 x 200 x .0055, 304 SS Plain Dutch Wire Cloth2.34419.53339.072
WM2319200 Mesh, 40 x 200 x .0055, 304 SS Plain Dutch Wire Cloth1.59413.28326.572
WM2323200 Mesh, 40 x 200 x .0055, 304 SS Plain Dutch Wire Cloth7.96966.40866.411
WM2277100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth1.59413.28326.572
WM2281100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth4.44037.00037.001
WM2283100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth7.10059.16759.1671
WM2284100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth7.96966.408597.679
WM2285100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth8.96974.742298.974
WM2286100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth10.96991.408822.679
WM2287100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth17.969149.742449.233
WM8195100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth2.34419.53339.072
WM8419100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth1.96916.40849.223
WMB4467100 Mesh, 100 x 90 x .0045, 304 SS Wire Cloth4.96941.408662.5316
WM229360 Mesh, 60 x 50 x .0065, 304 SS Wire Cloth3.96933.07566.152
WM229460 Mesh, 60 x 50 x .0065, 304 SS Wire Cloth5.96949.74299.482
WM231530 Mesh, 30 x 30 x .0065, 304 SS Wire Cloth3.96933.07566.152
WMB872430 Mesh, 30 x 30 x .0065, 304 SS Wire Cloth11.96999.742398.974
Part NumberMaterialMeshWeaveWire diameter
mm
Width
(meter)
Nominal Aperture
µm
quantity
(square meter)
WM01411BStainless steel (304L)32Plain0.160.506349000 (Linear meter)
WM0400041Stainless steel (304L)32Plain0.161.22634900 sqm
WM0500052Aluminium alloy46Plain0.111.004405000 sqm
WM2201542Stainless steel (304L)200 /1400Twilled dutch0.071 / 0.0401.2215270 sqm
WM1000101Stainless steel (304L)91Plain0.1121.22166240 sqm
WM00287AStainless steel (304L)44Plain0.141.204382800 sqm
WM1801540Stainless steel (304L)165/ 1400Twilled dutch0.071 / 0.041.2220200 sqm
WM0200020Stainless steel (304L)18Plain0.221.2011914000 sqm
WM2700270Stainless steel (304L)247Plain0.051.2053450 sqm
WM3500351Stainless steel (304L)320Plain0.041.2240380 sqm
WM3502204Stainless steel (304L)320 / 1994Twilled dutch0.04 / 0.0281.2210400 sqm
WM5500511Stainless steel (304L)503 / 466Twilled0.028 / 0.0321.0225800 sqm
MaterialMESHWIRE DIA(mm)HOLE QUANTITYWIDTH (cm)LENGHT (m)QUANTITY
SS304 %8 Nİ4 mesh1.001.57100305
SS304 %8 Nİ4 mesh1.001.57130305
SS304 %8 Nİ5 mesh1.001.96100305
SS304 %8 Nİ5 mesh1.001.96130305
SS304 %8 Nİ6 mesh1.002.36100305
SS304 %8 Nİ7 mesh0.802.75100305
SS304 %8 Nİ10 mesh0.654,00100305
SS304 %8 Nİ14 mesh0.475,501003010
SS304 %8 Nİ16 mesh0.376,401003015
SS304 %8 Nİ18 mesh0.477.081003015
SS304 %8 Nİ18 mesh0.477.081303015
SS304 %8 Nİ25 mesh0.359.841003010
SS304 %8 Nİ25mesh0.359.841303015
SS304 %8 Nİ30 mesh0.3011.811003040
SS304 %8 Nİ30 mesh0.3011.811303015
SS304 %8 Nİ35 mesh0.2213.771003050
SS304 %8 Nİ40 mesh0.1816,001003015
SS304 %8 Nİ40mesh (twill weave)0.2315.741003015
SS304 %8 Nİ40 mesh0.3015.741003015
SS304 %8 Nİ50 mesh0.2220,001003015
SS304 %8 Nİ60 mesh0.1423.621003015
SS304 %8 Nİ60 mesh0.1423.621303020
SS304 %8 Nİ60mesh (twill weave)0.1823.621003015
SS304 %8 Nİ70 mesh0.1228,001003015
SS304 %8 Nİ70 mesh0.1228,001303015
SS304 %8 Nİ80 mesh0.1231.491003015
SS304 %8 Nİ80 mesh0.1231.491303015
SS304 %8 Nİ90 mesh0.1035.431003020
SS304 %8 Nİ100mesh0.1039.371003050
SS304 %8 Nİ100mesh0.1039.371303020
SS304 %8 Nİ120mesh0.0847.241303020
SS304 %8 Nİ120mesh0.0847.241503010
SS304 %8 Nİ150mesh0.0659.051003010
SS304 %8 Nİ150mesh0.0659.051303015
SS304 %8 Nİ170mesh0.0568,001003015
SS304 %8 Nİ180mesh0.0570.861003015
SS304 %8 Nİ180mesh0.0570.861303015
SS304 %8 Nİ200mesh0.0578.741303015
SS304 %8 Nİ50/250 robust1003010
SS304 %8 Nİ30/150 robust1003010
SS304 %8 Nİ14/88 robust1003010
SS304 %8 Nİ20/100 robust1003010
Weave TypeMeshWire Diameter (mm)Roll Width (meters)Roll Linear MeterQ.TY
PLAIN200.401 meter3090
PLAIN90.801 meter3015
PLAIN160.601 meter30110
PLAIN180.501 meter3050
PLAIN200.501 meter3020
PLAIN310.301 meter3015
PLAIN400.251 meter3010
PLAIN600.161 meter304
TWILLED200.631 meter3015
TWILLED230.581 meter3015
TWILLED400.351 meter3070
TWILLED240.401 meter306
TWILLED300.451 meter30100
Plain Dutch weave12X640.60/0.401 meter30200
Plain Dutch weave14X880.50/0.401 meter30145
Plain Dutch weave30X1500.22/0.181 meter30140
Plain Dutch weave18X1000.40/0.301 meter30200
Plain Dutch weave24X1100.35/0.251 meter30300

Packing Process for Wire Mesh

Steps

  • Inner Wrap: The wire mesh roll is initially wrapped with a paper core to protect the inner surface and prevent damage during coiling.
  • Moisture Barrier: The wrapped roll is then secured with a layer of waterproof paper to shield it from moisture and potential weather elements during transport.
  • Outer Protection: A final layer of heavy-duty plastic cloth is added to provide additional protection from dust, dirt, and minor abrasions.
  • Wooden Case: The wrapped roll is then securely placed within a wooden crate designed to withstand the weight and potential impacts encountered during shipping.
  • Pallet Stabilization: The wooden crate is secured to a pallet using straps or bands for added stability and easier handling during transport and storage.

Notes

  • This is a general packing process, and specific materials or methods may vary depending on the size, weight, and fragility of the mesh.
  • We prioritize the secure and damage-free delivery of your wire mesh order.
  • For any specific packing requirements, we recommend contacting us.
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