Vibrating Screen, also known as a Vibratory Scalping Screen or High Tensile Woven Screen Cloth, is an essential component in various industrial processes. These durable and efficient screens are characterized by their robust construction, high tensile strength, and precision in separating materials by size. Utilizing strong, vibrated mesh, they effectively remove impurities and ensure consistent particle sizes in the final product. Commonly used in industries such as mining, metallurgy, construction, and recycling, Vibrating Screens handle large volumes of material, making them invaluable for optimizing production and maintaining product quality. Their design, typically involving high-quality woven wire mesh, allows them to endure intense vibrations and heavy loads, ensuring long-lasting performance.

Key Features:

Abrasion Resistance: Withstands wear and tear from tough materials.
Corrosion Resistance: Ideal for harsh environments.

Applications:

Scalping and sizing
Rugged duty applications

Weave Options:

• Double Crimp (Common): Ideal for sizing and scalping applications.
• Flat Top: Minimizes friction, extending screen life for scalping and demanding tasks.
• InterCrimp (Lighter Duty): Provides a larger open area for less abrasive materials.
• Rectangular Slot (High Moisture): Efficiently screens materials with high moisture content.
• Long Slot (Damp Material): Suitable for dedusting and screening damp materials.

Double Crimp

Flat Top

InterCrimp

Rectangular Slot

Long Slot

 

Edge Options:

• Cut Edges (Simple & Cost-Effective): Best for applications where edges don’t require securing or experience minimal wear.
• Plain Hooks (Secure Fit): Ideal for medium to heavy-duty applications, these hooks latch onto the screen frame for a secure fit. (Generally for wire diameter 8.0mm or above).
• Sheathed Hooks (Enhanced Durability): Similar to plain hooks, but with an added protective sheath for high abrasion resistance. (Generally for wire diameter 7.1mm or below).

Sheathed Hooks

Plain Hooks

Cut Edges

Ordering Information:

• Specify the edge type (cut edges, plain hooks, or sheathed hooks) or provide a drawing for custom requirements.
• Indicate aperture (mesh size), wire diameter, weave pattern, and material.
• Provide screencloth length and width. If hooks are needed, specify the O.H.W. (Over Hooks Width) dimension.

Additionally Available:

• Fine mesh (2-1000 mesh) in galvanized and SS304
• Perforated metal (hole size 1-25 mm) in galvanized and mild steel

Choosing the Right Edge

The edge construction is critical for proper installation and screen life. Here’s a breakdown of the most common edge types:

• Cut Edges: Simple and cost-effective, suitable for applications with minimal wear on the edges.
• Plain Hooks: Provide a secure fit for medium to heavy-duty applications.
• Sheathed Hooks: Offer superior durability and abrasion resistance for demanding tasks.

Flat-Top Weave High Tensile Steel Woven Wire Screen Specifications

• Material: High Tensile Steel (High Carbon 0.64-0.71%)
• Standard: GB699-88 NO: 60-65 MINIMUM
• Aperture Accuracy: Aperture must be within ±5%. For example, if the specified aperture is 10.00 mm, the final aperture after weaving should be within a minimum of 9.5 mm and a maximum of 10.50 mm.
• Weave Type: Flat-Top Weave
• Edges: Hooked Edges
• OHW Clarification: OHW stands for “Overall Hook Width”. It refers to the total width of the screen panel, including the width of the opening (aperture) and the diameter of the wires on both sides, but not accounting for the hooked edges themselves. The hooked edges are for securing the screen, and their width might vary slightly depending on the manufacturer. Therefore, OHW provides a more consistent measurement for the screen itself.

Screen Sizes and Specifications:

Type	Width (OHW)	Width (OHW)	Aperture	Wire Diameter	Quantity
A	1219 mm	2410 mm	25.4 mm	7.1 mm	200 pieces
B	1372 mm	2082 mm	9.5 mm	4.0 mm	80 pieces
C	1232 mm	2057 mm	44.50 mm	11.2 mm	100 pieces

By selecting the appropriate weave, material, and edge type, and providing detailed specifications, you can ensure your high tensile screen cloths deliver optimal performance and longevity in your specific application.